Our Practical Instrumentation & Electrical Training Program is designed to provide real field experience through hands-on practice using a simulated plant setup. The training focuses on installation, calibration, pre-commissioning, testing, and quality inspection, aligned with actual EPC and operating plant requirements.
Training Objectives
- Develop strong field instrumentation and electrical skills
- Perform accurate calibration of field instruments
- Execute pre-commissioning and loop checking activities
- Understand installation and inspection requirements
- Gain exposure to real plant equipment and wiring practices
- Improve troubleshooting and commissioning readiness
Practical Instrumentation Training Modules
1. Field Instrumentation Fundamentals
- Instrument Types & Measurement Principles
- Pressure, Temperature, Flow, Level
- Analog & Digital Signals (4–20 mA, HART, Pulse)
- Instrument Tagging, Datasheets & P&ID Interpretation
- Hazardous Area Awareness & Safety Practices
2. Instrument Installation & Inspection
- Correct Mounting Practices
- Impulse Tubing & Manifold Installation
- Thermowell & RTD / Thermocouple Installation
- Flow Element Installation (Orifice, Magnetic, Vortex)
- Control Valve & Actuator Installation
- Instrument Air Piping & Leak Testing
- Quality Inspection as per ITP & Standards
3. Calibration of Field Instruments (Hands-On)
Pressure Instruments
- Pressure Gauges, Transmitters & DP Transmitters
- Zero, Span & Linearity Checks
Temperature Instruments
- RTD, Thermocouple & Temperature Transmitters
Level Instruments
- DP Level Transmitters
- Radar, Ultrasonic & Level Switches
Flow Instruments
- DP Flow Transmitters
- Magnetic & Vortex Flowmeters
Control Valves
- Valve Stroke Checking
- Positioner Calibration
Calibration Activities Include:
- Use of Pressure Pumps & Calibrators
- Loop Calibration (Field to Control Room)
- Calibration Records & Certificates
4. Pre-Commissioning Activities – Instrumentation
- Instrument Loop Checking (Dry Loop & Wet Loop)
- Continuity & Insulation Resistance (IR) Testing
- I/O Testing with DCS / PLC
- Alarm & Trip Testing
- Cause & Effect Verification
- FAT & SAT Overview
- As-Built Mark-Up & Punch List Handling
5. Instrument Quality Control & Documentation
- Inspection Test Plan (ITP)
- Calibration Procedures & Reports
- Loop Folder Preparation
- Red-Line Mark-Up & As-Built Drawings
- Vendor Data Review & Compliance
- Commissioning Dossiers
Practical Electrical Training Modules
6. Electrical Fundamentals & Safety
- Electrical Safety & Lock-Out / Tag-Out (LOTO)
- Earthing & Bonding Principles
- Electrical Drawings & Single Line Diagrams (SLD)
7. Electrical Installation & Inspection
- Cable Glanding & Termination (Power & Control)
- Cable Tray & Conduit Installation Practices
- Motor Installation & Alignment Basics
- Panel Installation & Wiring Practices
- Electrical Quality Inspection as per Standards
8. Electrical Testing & Pre-Commissioning
- Insulation Resistance (IR) Testing
- Continuity & Polarity Checks
- Motor Rotation & No-Load Testing
- Earthing Resistance Measurement
- Panel & MCC Pre-Commissioning Checks
9. Integrated Instrumentation & Electrical Plant Setup
- Field Instruments Mounted on Training Skids
- JB, Marshalling Panel & Control Panel Wiring
- Loop Testing from Field to Control System
- Electrical Power Supply to Instruments
- Simulated Process Control & Alarms
Training Deliverables
- Hands-On Practical Sessions
- Calibration Checklists & Templates
- Pre-Commissioning & Inspection Forms
- Sample Loop Folders & Reports
- Training Manual & SOPs
- Certificate of Practical Training
Target Audience
- Instrumentation & Electrical Engineers
- Diploma & Graduate Engineers
- Technicians & Supervisors
- Commissioning & Maintenance Teams
Training Mode
- Classroom + Practical Lab Sessions
- On-Site / Plant-Based Training
- Corporate Customized Programs
- Individual Skill Development Courses