Reliable plant operations depend on proactive maintenance strategies. Our Preventive and Predictive Maintenance Services are designed to minimize unplanned downtime, extend equipment life, and improve overall asset performance through structured maintenance planning and data-driven insights.
Preventive Maintenance (PM)
Preventive Maintenance focuses on scheduled inspections and servicing to prevent equipment failures before they occur. Our PM services include:
- Development of preventive maintenance strategies based on OEM recommendations and operating conditions
- Creation of maintenance task lists, check sheets, and inspection routines
- Time-based and usage-based maintenance scheduling
- Calibration planning for instrumentation and control systems
- Lubrication management programs for mechanical equipment
- Electrical and instrumentation preventive checks including panels, cables, sensors, and transmitters
- Compliance with safety, quality, and regulatory standards
- Integration of PM plans into ERP / CMMS systems such as SAP, Maximo, and Oracle
Benefits of Preventive Maintenance:
- Reduced equipment breakdowns
- Improved equipment reliability and availability
- Extended asset life cycle
- Better maintenance planning and resource utilization
- Compliance with audits and statutory requirements
Predictive Maintenance (PdM)
Predictive Maintenance uses condition monitoring and data analysis to predict equipment failures and take action before breakdowns occur. Our PdM services include:
- Condition-based monitoring strategy development
- Vibration analysis for rotating equipment
- Thermography for electrical and mechanical systems
- Oil analysis for gearboxes, turbines, and compressors
- Instrument health monitoring and diagnostics
- Performance trend analysis using historical and real-time data
- Early fault detection and failure prediction
- Integration of condition monitoring data with CMMS and asset management systems
Benefits of Predictive Maintenance:
- Early identification of potential failures
- Reduced maintenance costs and emergency repairs
- Improved operational safety
- Optimized spare parts inventory
- Increased equipment uptime and productivity
Our Value Proposition
By combining Preventive and Predictive Maintenance approaches, we help organizations transition from reactive maintenance to a proactive and reliability-centered maintenance strategy. Our services enable:
- Data-driven maintenance decisions
- Improved plant reliability and efficiency
- Reduced maintenance and inventory costs
- Better planning of shutdowns and turnarounds
- Support for digital maintenance and Industry 4.0 initiatives
Deliverables
- Preventive maintenance plans and schedules
- Condition monitoring and inspection reports
- Failure trend analysis and recommendations
- CMMS/ERP-ready maintenance task lists
- Equipment health dashboards and performance insights
